Changzhou No.1 Rubber & Plastic Equipment CO.,Ltd

Six points to note on the maintenance of vulcanizing machines

Published Time:

2019-12-07

As a conveyor belt jointing tool, the vulcanizing machine, like other tools, requires maintenance and care during and after use to extend its service life. Currently, the vulcanizing machines produced by our company, with proper use and maintenance, have a service life of 8 years. The following points should be noted when maintaining and caring for the vulcanizing machine: 1. The storage environment of the vulcanizing machine should be kept dry and well-ventilated to prevent moisture from affecting the electrical circuits; 2. Do not use the vulcanizing machine outdoors in rainy weather to prevent water from entering the control box and heating plate; 3. If the working environment is humid and watery, when disassembling and moving the vulcanizing machine, items should be used to raise it off the ground to prevent the vulcanizing machine from getting wet.

As a conveyor belt jointing tool, the vulcanizing machine, like other tools, requires maintenance and upkeep during and after use to extend its lifespan. With proper use and maintenance, the vulcanizing machines produced by our company have a lifespan of 8 years.

The following points should be noted when maintaining and servicing the vulcanizing machine:

1. The storage environment of the vulcanizing machine should be kept dry and well-ventilated to prevent moisture from affecting the electrical circuits.

2. Do not use the vulcanizing machine outdoors in rainy weather to prevent water from entering the control box and heating plate.

3. If the working environment is damp or wet, when disassembling and moving the vulcanizing machine, items should be used to raise it off the ground to prevent direct contact with water.

4. If, during use, water enters the heating plate due to improper operation, contact the manufacturer for repair. If emergency repairs are needed, open the heating plate cover, drain the water, set the control box to manual operation, heat to 100℃, maintain the temperature for half an hour to dry the circuit, and then manually bond the belt. Contact the manufacturer promptly for a complete circuit replacement.

5. If the vulcanizing machine is not needed for an extended period, the heating plate should be heated every half month (temperature set at 100℃) and maintained at that temperature for about half an hour.

6. After each use, the water in the water pressure plate should be drained, especially in winter. Failure to drain the water completely often leads to premature aging of the water pressure plate rubber and reduces the lifespan of the water pressure plate.

The correct way to drain the water is before disassembling the vulcanizing machine after vulcanization and heat preservation. Draining the water after disassembling the machine may prevent the water from being completely drained from the water pressure plate.

Instructions for controlling the temperature of a flat vulcanizer

Safe operating procedures for a flat vulcanizer

Instructions for controlling the temperature of a flat vulcanizer

Safe operating procedures for a flat vulcanizer

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My company was awarded the title of "Specialized, Refined, and Unique" Small and Medium-sized Enterprise in Jiangsu Province for 2024.

Recently, Changzhou First Rubber and Plastics Equipment Co., Ltd. was awarded the title of "Specialized, Refined, and Unique" Small and Medium-sized Enterprise in Jiangsu Province for 2024. This honor is a high recognition of the company's professional level, innovation ability, and unique advantages. The company has always adhered to the attitude of striving for excellence, focusing on a specific field, and continuously breaking through innovation. This award will encourage the company to continue moving forward, continuously improving its core competitiveness, contributing more to the industry's development, and opening a new chapter of glory.

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Instructions for controlling the temperature of a flat vulcanizer

Instructions for Temperature Control of a Flat Vulcanizing Press 1. Temperature control of the flat vulcanizing press is achieved by an intelligent controller that monitors the temperature of the upper, middle, and lower heating plates during the vulcanization process. The heating plate temperature readings and setpoint values are displayed on the control panel. 2. During the heating-up process, a red light will illuminate. Once the operating temperature is reached, the indicator light will turn green. If the mold temperature deviates from the setpoint during the vulcanization process, an audible and visual alarm will activate, and the machine will automatically depressurize. 3. During operation, the mold temperature and machine temperature are controlled using a dual closed-loop system, ensuring that the mold temperature remains consistently high.

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Six points to note on the maintenance of vulcanizing machines

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Safe operating procedures for a flat vulcanizer

Safety operating procedures for plate vulcanizing machine 1. Wear protective equipment during operation and do not use wet gloves. 2. Preheat the plate before vulcanization, check for debris between the plate layers, and check if other parts are normal. 3. Keep the pressure gauge and thermometer sensitive and effective, and strictly control the steam pressure, oil pressure, and vulcanization temperature according to safety and process conditions. 4. When loading the vulcanization mold, do not put your hands into the plate to prevent burns and squeezing injuries. Stop the machine and deal with any problems found. The molds used should be placed steadily to prevent falling and injury. 5. After operation, cut off the power, close the water and gas valves, and return the molds to their designated locations.

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